Product Introduction
The automatic film coater uses a flatbed adjustable blade coating principle. A high-precision linear motion system and precision adjustable blade precisely control wet film thickness. The adjustable blade features a split-type mechanical zero-point adjustment to ensure consistent thickness starting points and eliminate human error. The instrument supports normal clips and non-woven fabric clamps for specimen fixation. The top heating system rapidly sets or dries the coated specimen after coating, using electric heating combined with laminar hot air for uniform temperature. The modular quick-change base plate supports multiple materials and sizes. The 5-inch touchscreen with mechanical buttons enables precise operation even with gloves, significantly improving efficiency and repeatability.
Key Features
Mechanical Fixed Zero Point The blade features a split-type mechanical hard-limit zero adjustment, quickly and precisely setting and locking the zero point for consistent thickness start every time.
Touchscreen + Physical Buttons Critical functions can be operated via mechanical buttons, allowing accurate operation even with dirty gloves, enhancing convenience and durability.
Modular Quick-Change Base Plate Base plates of different materials or specifications can be easily replaced, achieving one machine for multiple uses, saving lab space and cost.
High-Precision Adjustable Blade Imported stainless steel blade, thickness range 10-3000 μm, adjustment resolution 0.001 mm, straightness ±0.0025 mm, ensuring uniform and accurate coating.
Top Heating Rapid Setting 800W heating power, ambient to 150°C with ±1.5°C uniformity, using electric heating plus laminar hot air for rapid setting or drying of coated specimens.
Stepless Variable Speed Coating speed 1-100 mm/s steplessly variable, accurately simulating different process conditions with excellent repeatability.
Multiple Clamping Options Supports normal clips and non-woven fabric clamps, adapting to substrates of different thicknesses and materials.
Wide Material Applicability Suitable for lithium battery slurries, perovskite precursors, photoresists, conductive polymers, nanomaterials, hydrogels, and other advanced materials.
Main Technical Specifications
Parameter | Specification |
Machine Type | Flatbed |
Coating Method | Adjustable blade |
Blade Material | Imported stainless steel |
Blade Thickness Range | 10 – 3000 μm |
Blade Straightness | ±0.0025 mm (over 300 mm length) |
Coating Speed | 1 – 100 mm/s stepless |
Effective Coating Size | 200 × 300 mm, 300 × 400 mm (customizable) |
Control System | Annimet Testing Control System V1.0 |
Specimen Clamping | Normal clips / Non-woven fabric clamp |
Control | 5-inch touchscreen + mechanical buttons |
Plate Material | Hard-anodized aluminum alloy |
Plate Installation | Quick-change |
Heating Method | Top heating |
Heating Power | 800 W |
Heating Temperature Range | Ambient – 150°C |
Temperature Uniformity | ±1.5°C |
Heating Type | Electric heating + laminar hot air |
Housing Material | Powder-coated |
Drive System | Dual rail + synchronous belt |
Main Power Supply | 220V / 50Hz, 180W |
Patent No. | ZL 2020 20787770.6 |
Adjustable Blade Parameters
Parameter | Specification |
Thickness Range | 10 – 3000 μm (custom thicknesses available) |
Blade Material | Imported stainless steel |
Blade Mount | 2-in-1 multi-function mount |
Blade Movement | Linear push |
Display | Digital |
Adjustment Resolution | 0.001 mm |
Blade Straightness | ±0.0025 mm (over 300 mm length) |
Blade-Base Connection | Detachable |
Top Heating Parameters
Parameter | Specification |
Application | For rapid setting or drying of coated specimens |
Heating Power | 800 W |
Temperature Range | Ambient – 150°C, adjustable |
Temperature Uniformity | ±1.5°C |
Heating Method | Electric heating + laminar hot air |
Power Supply | 220V / 50Hz |
FAQ
1. What are the advantages of the automatic film coater over manual coating?
Manual coating is affected by operator experience and feel, resulting in inconsistent thickness and uniformity. This machine uses an adjustable blade with mechanical zero setting, stepless speed control, and quantified pressure, fundamentally ensuring repeatability and thickness accuracy.
2. How is the blade zero point set?
The blade uses a split-type mechanical hard-limit zero adjustment mechanism. Loosen the lock, rotate the zero adjustment screw until the blade lightly touches the base plate, then lock the zero. Thickness is then adjusted digitally from this zero point.
3. What is the difference between top heating and bottom heating?
This model uses top heating, which combines electric heating with laminar hot air to quickly set or dry the coated specimen surface. Bottom heating is mainly used for keeping coating materials warm during coating, while top heating focuses on rapid drying after coating. Users can choose the appropriate model based on process requirements.
4. What specimen clamping methods are available?
It supports normal clips and non-woven fabric clamps. Normal clips are suitable for thicker or self-flattening substrates, while non-woven fabric clamps are ideal for flexible substrates that require uniform fixation, such as copper foil and aluminum foil.
5. Can the base plate be replaced?
Yes. The modular quick-change base plate design allows users to replace base plates of different materials or sizes, achieving multiple uses with one machine and saving laboratory space and cost.
6. What coating sizes are supported?
Standard effective coating sizes are 200×300 mm and 300×400 mm. Other sizes can be customized based on experimental needs.
After-Sales Service
Established in 2007 and with nearly two decades of experience, Shandong Annimet Instrument Co., Ltd. is a professional manufacturer integrating R&D, production, and sales of laboratory testing and sample preparation equipment. Quality is our foundation. We are your bridge from concept to reality. We deliver more than just instruments — we deliver confidence. This Automatic Film Coater comes with a 12-month warranty and lifetime technical support. Our professional team offers 24/7 service response, free installation guidance, operation training, and coating process consultation. For any inquiries, please contact our customer service team; we are dedicated to providing comprehensive pre-sales, in-sales, and after-sales support. Hotline: 400-9933-057, Email: anmt_test@126.com.
Automatic film coating technology plays a fundamental and critical role in new energy, optoelectronics, microelectronics, and functional materials. From lithium-ion battery electrodes and perovskite solar cells to OLED flexible devices, high-quality thin film preparation is a prerequisite for device performance optimization. Manual coating is greatly affected by human factors, leading to poor reproducibility. The automatic film coater standardizes and quantifies the coating process through precise mechanical motion, adjustable blade, and top heating, significantly improving wet film consistency and thickness accuracy. Mechanical zero setting ensures consistent starting positions, and modular base plate design satisfies flexible requirements for multiple materials and sizes. This equipment is widely used in the R&D and preparation of coatings, adhesives, conductive materials, nanomaterials, and advanced functional materials, serving as an indispensable core device in research institutes and production enterprise laboratories.
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Shandong Annimet Instruments Co., Ltd., established in 2007, is a professional manufacturer integrating R&D, production, and sales of laboratory testing instruments and sample preparation equipment. With nearly two decades of industry experience, we are committed to delivering reliable quality testing solutions to clients worldwide.
Contact: +86 400-9933-057
Company Address: Factory Building 105, No. 155, Xinmao Qilu Science and Technology City, No. 299 Zidong Avenue, Tianqiao District, Jinan City, Shandong Province
E-mail: anmt_test@126.com
Fax: +86 0531-88092218
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